ZoyaPatel
Bangalore
SohaniSharma

Introduction

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Synthesis of Nylon 66

Synthesis of Nylon 66
Synthesis of Nylon 66


Synthesis of Nylon 6

Synthesis of Nylon 6
Synthesis of Nylon 6


Extrusion of Nylon

  1. Polyamide fibers/filaments are melt spun.
  2. Dry N2 is used to prevent oxidation.
  3. Extrusion temperature Nylon 66 (280- 290℃), Nylon 6 (250-270℃).
  4. Spinneret holes dia 0.1-0.4 mm.
  5. Extrusion velocity is normally 1000-1200 meters/min.
  6. After extrusion, it passes through a cooling chamber almost 5 meters long.
  7. The filaments are then moisturized through steam or spin finish to absorb a small amount of water (MR% 4.0-4.5).
  8. The filaments are drawn at a drawing ratio of 4-5 in the cold drawing method for apparel used and carpets.
  9. Stronger yarns are required for demanding applications drawn at a higher temperature, then texturized, and finally heat set.
  10. Heating-Nylon 66 (180-200℃)-Nylon 6 (160-180℃) in the presence of steam.
  11. Induce the annealing process.
  12. The estimated polymer length is 90-140 nm.
  13. The estimated polymer thickness is 0.3 nm.

Properties of Nylon

Specific gravity1.14
Tenacity40-60 CN/Tex 90 CN/Tex for higher strength
Elongation at break20-30%
Elastic recoveryVery good
MR%4.0-4.5%
LaunderabilityShould not be washed in hot water
(breakage of intermolecular hydrogen bond on the absorption of water)

End Uses of Nylon

  • Swimwear, skiwear, sportswear, lingerie.
  • Extensively used as carpet fibers.
  • Wool/Nylon (80: 20) blend.
  • High-tenacity tire cord, adhere to rubber.
  • Reinforced rubber in drive belts, and conveyor vehicle airbags.

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